Senior Process Engineer, Technical Operations – Small Molecule Drug Product (Spray Drying)
Merck · Elkton, VA
CMCFull-time$117k–$184kCompany career page
The apply link worked recently (not employer-confirmed).
Role summary
Senior Process Engineer needed to lead spray drying and drug product intermediate manufacturing at a small molecule facility in Virginia. The role involves technical oversight of process design, technology transfer, qualification, and commercial operations, with emphasis on quality and operational excellence.
What they're looking for
- Chemical Engineering, Pharmaceutics, or Pharmaceutical Sciences degree
- 5+ years experience in spray drying, drug product intermediates, or pharmaceutical manufacturing
- Expert-level knowledge of spray drying technology and particle engineering
- Experience with process scale-up, technology transfer, and validation activities
- Proficiency in process data interpretation and structured problem-solving methodologies
- Strong understanding of cGMP compliance and pharmaceutical documentation standards
What you'll be doing
- Provide technical leadership and process ownership for spray drying and associated unit operations
- Lead technology transfer activities and support equipment selection for capital projects
- Drive process optimization initiatives focusing on particle consistency, yield, and operational efficiency
- Conduct troubleshooting and root cause analysis for spray drying and powder handling challenges
- Ensure compliance with cGMP standards and maintain inspection-ready documentation and processes
Privacy & handoff
This role links to Merck's own application system. RoleLantern records your interest and checks the link, but the application happens on the employer's site and status updates may not come back to us. Clicking apply does not mark you as applied automatically.