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Senior Process Engineer, Technical Operations – Small Molecule Drug Product (Oral Solid Dose)

Merck · Elkton, VA

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CMCFull-time$117k–$184kCompany career page

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Role summary

Senior Process Engineer supporting oral solid dose manufacturing at a small molecule facility. Provides technical leadership across equipment design, process scale-up, technology transfer, and commercial production while driving operational excellence and compliance.

What they're looking for

  • Degree in Chemical Engineering, Pharmaceutics, Pharmaceutical Sciences, or related field
  • 5+ years oral solid dose manufacturing, formulation, or process development experience
  • Strong expertise in roller compaction, tablet compression, and film coating processes
  • Demonstrated experience with process scale-up and technology transfer activities
  • Experience leading process validation and manufacturing support initiatives
  • Working knowledge of cGMP manufacturing standards and regulatory requirements

What you'll be doing

  • Provide technical leadership for blending, granulation, compression, coating, and finishing operations
  • Lead technology transfer execution and partner with R&D to transfer formulation knowledge
  • Drive process scale-up, validation, and optimization activities to improve content uniformity and yield
  • Support capital project team with equipment selection, commissioning, and startup readiness
  • Troubleshoot compression and coating issues using structured problem-solving and data analysis

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